Aerosol Tube Taper Integration

The Challenge

An aerosol contract manufacturer was experiencing quality issues with their tube tapering process. Inconsistent tapers were causing downstream problems with valve seating and product leakage. They needed a solution that could integrate with their existing line while dramatically improving precision.

The Solution

Haumiller integrated our proven tube taper machine into the client's existing aerosol line, with custom interface engineering to ensure seamless material flow. The system was designed to exceed their quality requirements while matching line speed.

The integration included:

Haumiller precision tube taper machine with servo-controlled forming. Custom infeed and outfeed conveyors matched to existing line. Integrated quality monitoring with automatic reject. Controls integration with existing line PLC. Comprehensive operator training and documentation. Ongoing service and support program.

The Results

The tube taper integration transformed the client's quality metrics. Reject rates dropped immediately, and the downstream valve seating issues were eliminated. The improved consistency has allowed them to take on contracts with stricter quality requirements.